HDPE HMCRP100N
| Quick Technical Specifications: HDPE HMCRP100N (PE100) | |
|---|---|
| Product Name | HDPE HMCRP100N (PE100 Natural) |
| Polymer Type | High-Density Polyethylene (Bimodal HMW-HDPE / 1-Butene) |
| Application Group | HDPE Pipe Extrusion (Pressure Pipe & Fittings) |
| Pipe Classification | PE100 (Minimum Required Strength: MRS 10.0 MPa) |
| Density (Base Resin) |
0.948 – 0.957 g/cm³ (948 – 957 kg/m³) (ISO 1183) |
| MFR (190 °C / 5.0 kg) | 0.22 ± 0.03 g/10 min (dg/min) |
| High-Load MFR (190 °C / 21.6 kg) | 6.2 ± 1.0 g/10 min (dg/min) |
| Equivalent Grades | PE 100N, SABIC-f10750, HM CRP 100N, Hostalen CRP 100 Natural |
| HS Code | 39012000 — Polyethylene with specific gravity ≥ 0.94 |
| Packaging | 25 kg Bags, Shrink-Wrapped Wooden Pallets (55 Bags / 1,375 kg Net Weight) |
| Producers / Manufacturers | Jam Petrochemical Company, Shazand Petrochemical Company |
| Supplier & Direct Contact | For pricing & orders: 09155118932 (Direct WhatsApp Contact) — MizanPetroGas Company |
- Description
Description
High-Density Polyethylene — HDPE HMCRP100N (PE100 Natural)
High-Pressure Pipe Grade with MRS 10.0 MPa (PE100 Classification) & Superior Hydrostatic Strength — Supplier: MizanPetroGas Company
Product Introduction
HDPE HMCRP100N (commonly referenced as CRP100N / HM CRP 100 N) is a prime natural-color high-density polyethylene resin synthesized for high-pressure gas and potable water pipe extrusion. Engineered with a bimodal molecular weight architecture and incorporating 1-butene (C4) as a comonomer via suspension slurry polymerization, HMCRP100N is classified in the premier PE100 category (MRS 10.0 MPa).
Distributed internationally by MizanPetroGas Company and sourced directly from prime petrochemical producers (including Jam Petrochemical Company and Shazand Petrochemical Company), this grade delivers exceptional resistance to Slow Crack Growth (SCG), Rapid Crack Propagation (RCP), and long-term internal hydrostatic creep.
MizanPetroGas | 09155118932 | sell@mizanpetrogas.com
Pricing and Commercial Sourcing
Commercial pricing for HDPE HMCRP100N reflects international ethylene benchmarks, energy feedstock indexes, and global utility infrastructure demand. Products are supplied in prime natural pellet form on shrink-wrapped wooden pallets (55 bags × 25 kg / 1,375 kg net weight) with prompt ex-warehouse distribution and containerized export shipping. For real-time spot quotations, batch Certificate of Analysis (COA), and commercial supply agreements, contact MizanPetroGas.
Technical and Structural Profile
HDPE HMCRP100N is produced using a dual-reactor cascade suspension slurry process to achieve a true bimodal molecular weight distribution (MWD). The high-molecular-weight fraction is concentrated with comonomer to form dense inter-lamellar tie molecules, providing exceptional resistance to Environmental Stress Cracking (ESCR) and notch sensitivity. The low-molecular-weight fraction provides smooth melt flow and uniform wall thickness distribution during large-diameter pipe extrusion.
With a density range of 0.948 – 0.957 g/cm³, a fractional MFR of 0.22 – 0.28 g/10 min (190 °C / 5.0 kg), and proven hydrostatic endurance exceeding 5,000 hours at 80 °C (under 5.4 MPa hoop stress), HMCRP100N allows manufacturers to extrude thinner pipe walls (higher SDR ratings) while sustaining elevated internal design pressures for a certified service life of over 50 years.
Key Features
- Certified PE100 Classification (Minimum Required Strength: MRS 10.0 MPa)
- Bimodal Molecular Weight Distribution for High Melt Homogeneity
- Exceptional Resistance to Environmental Stress Cracking (ESCR)
- High Resistance to Slow Crack Growth (SCG) & Rapid Crack Propagation (RCP)
- Long-Term Hydrostatic Strength (> 5,000 hours @ 80 °C / 5.4 MPa)
- Superior Creep Resistance Under Continuous Hydrodynamic Pressure
- Fractional High-Load Melt Index (HLMFR ~ 6.0 – 8.0 g/10 min @ 21.6 kg)
- High Ductile-to-Brittle Transition Margin for Sub-Zero Ground Stability
- Natural Base Polymer Matrix Compatible with Carbon Black & Color Masterbatches
- Full Compliance with Potable Water Hygiene Standards (EN 12201 / ISO 4427)
- Full Compliance with Pressurized Gas Network Standards (EN 1555 / ISO 4437)
- 100% Recyclable Polyolefin Polymer Matrix
Technical and Industrial Advantages
Down-Gauging Material Savings
High PE100 hoop strength enables pipe fabricators to extrude thinner wall profiles (higher SDR), reducing resin weight per meter.
50+ Year Operating Life
Superior hydrostatic regression curves (ISO 9080) certify long-term structural integrity in buried municipal networks.
Extrusion Parison Stability
Bimodal melt elasticity prevents gravitational parison sag when extruding thick-walled, large-diameter pressure pipes.
Installation Shock Durability
High notched impact strength prevents notch formation and crack propagation during trenchless pipe pulling and backfilling.
Corrosion & Chemical Immunity
Completely immune to electrochemical soil corrosion, acidic runoff, aggressive effluents, and biological degradation.
Masterbatch Compounding Latitude
Supplied as natural base pellets, providing pipe extruders complete flexibility to compound UV black or yellow gas colorants.
Primary Applications and Infrastructure Sectors
Pressurized Gas Distribution
Natural gas and LPG main lines, feeder pipelines, and service connection webs operating under high pressure.
Potable Water Transmission
Municipal drinking water mains, cross-country transmission conduits, and urban distribution piping systems.
Pipeline Relining & Rehabilitation
Close-fit relining, sliplining, and pipe-bursting rehabilitation of aging cast-iron and concrete pipelines.
Industrial Process Piping
Pressurized slurry pipelines, mine tailings transport, desalination intake conduits, and chemical effluent lines.
High-Pressure Fittings
Injection-molded and fabricated electrofusion couplers, spigot tees, butt-fusion bends, and reducers.
Subsea & Marine Outfalls
Intake and discharge marine outfall pipelines requiring high ring stiffness and resistance to saltwater environments.
Target Customer Segments
Pressure Pipe Extruders
Pipe manufacturers producing PE100 certified water, gas, and industrial piping across small to large diameters.
Piping Fitting Fabricators
Plants manufacturing electrofusion, compression, and butt-fusion PE100 fittings for pressurized utility networks.
Gas & Water Utilities
Municipal authorities, water boards, and gas grid operators sourcing high-grade certified infrastructure materials.
Trenchless Relining Contractors
Specialist engineering firms executing HDD (horizontal directional drilling) and pipeline rehabilitation projects.
Mining & Dredging Contractors
Industrial operations requiring high-abrasion slurry pipelines and heavy industrial drainage networks.
Polymer Raw Material Distributors
Trading entities supplying prime certified PE100 pipe resin to regional and global infrastructure converters.
Additive Specification Profile
| Additive Type | Status | Functional Performance |
|---|---|---|
| Primary & Secondary Antioxidants | Included | Provides thermal and oxidative processing stability and long-term protection (OIT > 20 min @ 200 °C) |
| Acid Scavenger (Neutralizer) | Included | Neutralizes catalyst residues, prevents extruder barrel corrosion, and protects against degradation |
| Carbon Black / UV Stabilizer | Customer Added | Natural base resin; compounded with 2.0–2.5% carbon black masterbatch for outdoor UV resistance |
Technical Specifications Table (Typical Properties)
| Property | Typical Value | Unit | Test Method |
|---|---|---|---|
| Grade Name | HMCRP100N (CRP100N) | — | — |
| Polymer Type | High-Density Polyethylene (Bimodal HMW-HDPE / 1-Butene) | — | — |
| Application Group | High-Pressure Pipe Extrusion (PE100 Classification) | — | — |
| Classification Level | PE100 (Minimum Required Strength: MRS 10.0 MPa) | — | ISO 9080 / ISO 12162 |
| Density @ 23 °C (Base Resin) | 0.948 – 0.957 | g/cm³ | ISO 1183 |
| MFR (190 °C / 5.0 kg) | 0.22 – 0.28 | g/10 min | ISO 1133 |
| High-Load MFR (190 °C / 21.6 kg) | 6.0 – 8.0 | g/10 min | ISO 1133 |
| Tensile Stress @ Yield | 25 – 26 | MPa | ISO 527-1, -2 |
| Tensile Strain @ Yield | 9 – 10 | % | ISO 527-1, -2 |
| Elongation @ Break | > 600 | % | ISO 527-1, -2 |
| Tensile Modulus of Elasticity | 900 – 1100 | MPa | ISO 527-1, -2 |
| Hydrostatic Strength (80 °C, 5.4 MPa Hoop Stress) | > 5,000 | hrs (No Failure) | ISO 1167 |
| Resistance to SCG (FNCT @ 80 °C, 4.0 MPa) | > 500 | hrs | ISO 16770 |
| Oxidation Induction Time (OIT @ 200 °C) | > 20 | min | ISO 11357-6 |
| Melting Temperature ($T_m$) | 130 – 132 | °C | ISO 3146 |
| Vicat Softening Temperature (A/10N) | 125 – 127 | °C | ISO 306 |
| HS Code | 39012000 / 39012090 | — | Polyethylene with specific gravity ≥ 0.94 |
Technical Property Interpretations
- PE100 Classification (MRS 10.0 MPa): Confirms 50-year structural design capability at 20 °C under maximum continuous operating pressures (up to 16–25 bar depending on SDR).
- Density (0.948 – 0.957 g/cm³): Delivers balanced flexural modulus (900–1100 MPa) to resist soil overburden loads while maintaining bend flexibility during pipeline installation.
- Fractional MFR (0.22 – 0.28 g/10 min @ 5.0 kg): Provides the high melt viscosity and parison stability required for large-diameter, thick-walled pipe extrusions.
- Hydrostatic Strength (> 5,000 hrs @ 80 °C): Confirms the absence of brittle failure transitions, ensuring pipeline longevity under cyclic pressure surges.
- SCG Resistance (FNCT > 500 hrs): Validates high tie-molecule density, preventing slow crack propagation initiated by surface scratches or point loading from backfill rocks.
- Oxidation Induction Time (> 20 min @ 200 °C): Verifies antioxidant protection during butt-fusion welding and high-temperature extrusion processing.
Conceptual Performance Profile
Performance Summary: HDPE HMCRP100N is a premier PE100 pipe resin engineered for critical high-pressure infrastructure. Featuring a bimodal molecular architecture, verified hydrostatic endurance (> 5,000 hrs @ 80 °C), and high resistance to stress cracking, it provides a reliable, corrosion-free material solution for municipal gas, potable water, and industrial piping networks.
Recommended Processing Conditions
| Extrusion Parameter | Recommended Operational Range | Operational Commentary |
|---|---|---|
| Melt Temperature Window | 190 °C – 220 °C | Maintains melt stability while optimizing bimodal homogenization |
| Extruder Barrel Profile | 180 °C – 210 °C | Progressive thermal gradient along grooved-feed single screw extruders |
| Die Head Temperature | 200 °C – 215 °C | Ensures smooth surface finish and minimizes internal wall shear stress |
| Vacuum Sizing & Cooling Water | 15 °C – 20 °C | Controlled multi-stage vacuum spray cooling to prevent residual thermal stresses |
These parameters support dimensional roundness, low residual wall stress, and uniform SDR wall thickness. Processing parameters can be fine-tuned based on pipe diameter, extruder L/D ratio, vacuum calibration tank design, and haul-off line speed.
Packaging, Storage & Handling
Standard Packaging Configuration:
- Supplied in 25 kg multi-layer polyethylene bags
- Palletized on shrink-wrapped wooden pallets (55 bags / 1,375 kg net weight)
- Supplied as natural translucent spherical pellets under HS Code: 39012000 / 39012090
Storage & Handling Protocols:
- Store in a dry, clean, and dust-free sheltered warehouse facility.
- Protect bags from direct sunlight, rain, moisture, and UV exposure.
- Maintain storage temperatures below 50 °C away from open heat sources.
- For optimal extrusion and fusion-welding quality, resin utilization within 12 to 24 months of delivery is advised.
Frequently Asked Questions (FAQ)
What does the PE100 rating signify for HMCRP100N?
PE100 indicates that pipes extruded from this resin possess a Minimum Required Strength (MRS) of 10.0 MPa after 50 years of continuous water service at 20 °C, enabling higher operating pressures and thinner wall profiles compared to PE80.
PE100 indicates that pipes extruded from this resin possess a Minimum Required Strength (MRS) of 10.0 MPa after 50 years of continuous water service at 20 °C, enabling higher operating pressures and thinner wall profiles compared to PE80.
Why is HMCRP100N supplied in natural (unpigmented) form?
Supplying the base polymer in natural form gives pipe manufacturers the flexibility to compound with carbon black masterbatch for black water pipes, yellow masterbatch for gas lines, or blue masterbatch for potable water networks.
Supplying the base polymer in natural form gives pipe manufacturers the flexibility to compound with carbon black masterbatch for black water pipes, yellow masterbatch for gas lines, or blue masterbatch for potable water networks.
Can HMCRP100N be used in trenchless pipeline rehabilitation (relining)?
Yes. Its high tensile ductility, flexibility, and outstanding notch and scratch resistance make it well suited for horizontal directional drilling (HDD), sliplining, and pipe bursting applications.
Yes. Its high tensile ductility, flexibility, and outstanding notch and scratch resistance make it well suited for horizontal directional drilling (HDD), sliplining, and pipe bursting applications.
What are the equivalent international grades for HMCRP100N?
Direct commercial equivalents include Hostalen CRP 100 Natural, Borealis HE3490-LS, and SABIC Vestolen A 6060 R, all engineered for PE100 pressure piping systems.
Direct commercial equivalents include Hostalen CRP 100 Natural, Borealis HE3490-LS, and SABIC Vestolen A 6060 R, all engineered for PE100 pressure piping systems.
Summary
HDPE HMCRP100N is a certified PE100 high-density polyethylene pipe resin featuring a density of 0.948 – 0.957 g/cm³, fractional MFR of 0.22 – 0.28 g/10 min (5.0 kg), long-term hydrostatic strength exceeding 5,000 hours at 80 °C, and superior slow crack growth resistance, making it an established material solution for pressurized gas distribution, municipal potable water mains, industrial slurry lines, and pipeline relining projects.
Technical documentation, batch quality certifications (COA), and commercial export supplies are provided by MizanPetroGas Company.
Request Pricing & Technical Consultation
Contact the commercial team at MizanPetroGas Company for current spot quotations, batch Certificate of Analysis (COA), and supply agreements for HDPE HMCRP100N (PE100 Natural).
09155118932 — Direct WhatsApp Contact
Sales Inquiries: sell@mizanpetrogas.com | Ex-Warehouse Delivery + Nationwide & Export Shipping
